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OSHA

The Occupational Safety and Health Administration has an influence on every industry. Learn more about which OSHA standards apply to your workplace, along with ways to remain compliant with federal safety regulations.

Topics

  • Ergonomic Material Handling for Utility Worker Safety in Telecom

    Academically, ergonomics is the study of work and how it interacts with the human body. As an applied science, ergonomics involves matching the work to the worker. The goal is to eliminate discomfort and injury on the job. Ergonomics plays an especially important role in the telecom industry, where utility workers face particular risks: working at height, handling heavy and... Continue Reading

  • OSHA Recordable Events and Reportable Incidents: Know the Differences

    The Occupational Safety and Health Administration (OSHA) requires most employers to record workplace injuries and illnesses. (Some relatively safe industries, and small businesses with fewer than 11 employees, are exempt from OSHA record-keeping rules.) But OSHA has different requirements for different types of injuries. Some are considered OSHA recordable events, meaning they must be documented according to OSHA’s guidelines. Others... Continue Reading

  • What Training Does OSHA Require? An OSHA Training FAQ

    When Occupational Safety and Health Administration (OSHA) inspectors investigate a workplace injury, they ask a lot of questions. One of the first is always, “Was the employee properly trained?” Employers who can’t say “yes” are much more likely to face fines and corrective actions. That’s because more than 100 OSHA standards — the regulations the Administration is tasked with enforcing... Continue Reading

  • Proactive Ergonomics Saves Money; Here’s How to Get Started

    Ergonomics is the science of matching the work to the worker. That involves adjusting workplace tasks, equipment, and facilities to keep employees safe and comfortable. We’ve covered the topic extensively in this blog, and while we often point out the safety benefits — appropriate ergonomics reduces the risk of common workplace injuries — there’s another reason smart business owners invest... Continue Reading

  • Platform Carts Vs. Furniture Dollies for Industrial Material Handling

    Every year between 2015 and 2018, well over 60 percent of warehouse and distribution center operators invested significantly in material handling equipment. That’s not a surprise; handling materials is the core function of these facilities, and unassisted manual material handling can be inefficient, costly, and downright dangerous. While forklifts and automated guided vehicles may be ideal for moving goods throughout... Continue Reading

  • An Employer’s Guide to OSHA Recordable Injuries and Illnesses

    The Occupational Health and Safety Administration (OSHA) seeks to improve tracking of on-the-job injuries and illnesses. On March 30, 2022, the Administration published a proposed rule that would add new requirements for establishments with 100 or more employees in the highest-hazard industries. “OSHA believes that it is vital for the public to have access to illness and injury information that... Continue Reading

  • How to Sell Electrical Products with Value-Added Services

    The electrical wholesaling business is changing, with e-commerce giants encroaching on territory traditionally held by local operations. In a 2018 survey, a full third of the electrical wholesalers said Amazon Business was the biggest threat to their business. That’s more than twice the respondents who said “economic instability” or “inability to attract top talent” were their greatest concerns. In the... Continue Reading

  • How Often to Offer Ergonomic Training in the Workplace: FAQ

    In 1996, the Occupational Safety and Health Administration (OSHA) launched a strategy to improve workplace ergonomics — the practice of matching work to workers. The program’s goal was to reduce cases of work-related musculoskeletal disorders, injuries to the muscles and related tissues typically caused by repetitive, forceful, and awkward movements often associated with workplace tasks like material handling. Part of... Continue Reading

  • Ergonomics and Back Pain: Creating a Safer Material Handling Environment

    Lifting, carrying, and repositioning materials is fundamental to many jobs. It’s the whole job for many workers in warehousing, construction, and manufacturing. And this basic task, without which industrial work cannot proceed, is hard on the human body—particularly the back, where force from upper body movements comes to rest. The good news is that employers can take steps to improve... Continue Reading

  • May Is Electrical Safety Month: 3 Ways for Wholesalers to Participate

    Every May, Electrical Safety Month raises awareness about particular safety issues related to electricity in North American homes and workplaces. But what exactly is Electrical Safety Month? More officially known as National Electrical Safety Month, this campaign is sponsored by the Electrical Safety Foundation International (ESFI), a nonprofit that works to expand knowledge about preventing electrical fires, injuries, and worse.... Continue Reading

  • IIoT Security for Electrical Wholesalers: Mitigating the Risks of Industry 4.0

    Every week, more low-cost sensors, devices, and analytics platforms hit the market. This is the Industrial Internet of Things (IIoT) — industrial equipment that tracks its own data, connects to a network, and transforms information into insight. And IIoT isn’t limited to high-profile use cases like smart manufacturing or asset tracking in the supply chain. It can also help electrical... Continue Reading

  • Reviewing OSHA Trends and New Rules for 2022

    What’s new with the Occupational Safety and Health Administration (OSHA) in 2022? Quite a bit — the administration is widely expected to increase inspections and use new enforcement mechanisms to ensure safe and healthful conditions for workers. For employers, the new year is an excellent time to review compliance considerations and make necessary improvements in equipment, training, and processes. Below,... Continue Reading

  • Cable Take Up Machines: An Introduction for Every Industry

    Manufacturers of cable and wire are always looking for ways to fill orders faster and more safely, which often boils down to one type of equipment: cable take up machines. Available in a wide range of designs and configurations, these devices rotate cable wheels to fill them with product, automating what would otherwise be a labor-intensive and ergonomically disastrous task.... Continue Reading

  • Reel Rack Axle Brackets: Converting to Electrical Wire Reel Racks

    Warehouses are usually rich with pallet racking. But what happens when they start to stock wire and cable—or even rope, chain, and other coiled materials? Dedicated electrical wire reel racks are expensive, and there may not be space in the facility to add whole new racking systems. These warehouse operators need a way to convert existing pallet racking into reel... Continue Reading

  • Temporary Wiring: OSHA Rules for the Construction Industry

    Electric hand tools. Lights. Building information modeling (BIM) systems. You need them all for a construction job, and they all require power — electrical power in spaces that may not yet have permanent wiring in place. Temporary wiring is the solution. Most construction sites depend on some form of temporary wiring, to be removed on completion of the job. Building... Continue Reading

  • Manhole Openers and Ergonomics for Utility Workers

    Manhole covers can weigh from 90 to 250 pounds or more, which is essential for ensuring safety: Heavy materials like cast iron and concrete are less susceptible to damage or accidental displacement. However, when workers need to move manhole covers, they often undertake the task without specialized equipment — which creates a serious ergonomic hazard. While the Occupational Health and... Continue Reading

  • HDPE Conduit Installation: 3 Tips for Faster, Safer Conduit Pulls

    Originally, HDPE pipes were developed to carry water in municipal systems and industrial facilities—but in the 50-plus years since this material was developed, HDPE conduit has also become a valuable ducting option for telecommunications and electrical cables in outdoor, underground applications. That makes HDPE conduit a valuable material for utility and infrastructure electricians as well as plumbing installers. So what... Continue Reading

  • Installing Data Cable: Wire Spool Turntables, Jack Stands, or Reel Rollers?

    Electricians who install low-voltage wiring face two material handling challenges to handle at once: First, they have to move data reels throughout the facility. Then they have to pull the cable. For the second of these challenges, installers have a choice between wire spool turntables, reel rollers, or traditional jack stands. But which provides the greatest benefits, in terms of... Continue Reading

  • Automated Warehouse Logistics: Plan for Supportive Material Handling Equipment

    Warehouse automation is more than a trend. Most professionals accept that automation will play a critical role in the future of logistics and the greater supply chain. However, there are significant discrepancies regarding what warehouse automation looks like at peak performance. Is an operation with a few automatic guided vehicles (AGVs) technically “automated,” if that equipment doesn’t interact with a... Continue Reading

  • OSHA Pallet Rack Anchor Requirements

    The Occupational Safety and Health Administration (OSHA) has issued citations for workplaces that fail to adequately anchor pallet racks, leading to structural failure — and it’s likely that they’ll continue to do so. However, OSHA pallet rack anchor requirements aren’t among the clearest regulations on the books. At least two OSHA rules may be applied in citations of workplaces that... Continue Reading

  • Pallet Turntables: Spring-Operated Vs. Pneumatic Turntables

    The manufacturing and warehousing industry completely depends on pallets, and that won’t change anytime soon. The global use of pallets is expected to increase through 2026, and pallet turntables allow operations to maximize throughput through better ergonomics. Improvements in pallet loading/unloading procedures can translate to a safer, more efficient facility. Manual loading & unloading of pallets causes more injuries than... Continue Reading

  • Palletizing and De-palletizing: What Employers Should Know

    Pallets are the basic building blocks of the global supply chain. They standardize shipments; they influence the design of material handling equipment; they make it possible to move goods from the manufacturer to the store or the consumer’s doorstep more efficiently. Without pallets, we might not have lift trucks. Without pallets, we might think of “unit loads” in radically different... Continue Reading

  • 5 Key Principles of a Workplace Electrical Safety Program

    According to the Electrical Safety Foundation International (ESFI), there were 1,900 nonfatal electrical injuries involving days away from work in 2019 — a 22 percent increase from 2018. Clearly, we can all stand to improve electrical safety on the job. That effort starts with developing a comprehensive workplace electrical safety program, as recommended by the National Fire Protection Association (NFPA)... Continue Reading

  • Steel Reel Sizes for Bulk Cable Orders

    In 2008, the National Electrical Manufacturers Association published a new set of standards describing ideal steel reel sizes, along with other specifications for cable and wire reels of all materials. That was NEMA Standards Publication No. WC 26-2008, the Binational Wire and Cable Packaging Standard, and it remains the authority on sizing cable reels in North America today. This publication... Continue Reading

  • Adding Water to a Forklift Battery Safely and Efficiently

    Forklift battery cells require regular watering to keep the electrolyte’s acid-to-water ratio properly balanced. Without regular watering, battery cells dry out, causing permanent damage. Dry cells cost batteries a significant portion of their capacity — and eventually ruin them altogether. Overwatering batteries is just as bad. This practice leads to boil-over during charges, which has been associated with a capacity... Continue Reading

  • Industrial Reel Racks: 3 Key Factors to Consider

    Without proper storage, wire and cable reels can quickly become unmanageable. Industrial reel racks improve organization and maximize floor space, and they’re essential when workers pay out cable or wire from a consistent location. While shelving is a functional option for long-term storage, racking is the best option for reels that are used regularly — and the quality of racking... Continue Reading

  • How Do Scissor Lift Tables Work?

    Scissor Lift Tables play a critical role in thousands of workplaces by ergonomically positioning loads where workers can reach them comfortably. That’s an important task in warehousing, logistics, and other industries, since proper ergonomics keeps workers safe while maximizing throughput. A quality Lift Table can substantially improve productivity, making it an excellent investment. However, while scissor Lift Tables have similar... Continue Reading

  • OSHA 1926.441: What to Know About OSHA’s Standard for Battery Charging in Construction

    The Occupational Safety and Health Administration (OSHA) standards address battery charging areas in the construction industry in OSHA 1926.441, a rule on “batteries and battery charging.” For the same topic in general industry (as opposed to construction alone), the relavent standard is OSHA 1910.178(g), which we’ve covered extensively — here, for instance. Compared to the battery room standards for general... Continue Reading

  • How a Hydraulic Scissor Lift Table Can Save Money and Boost Productivity

    A hydraulic scissor lift table is a multi-function ergonomic solution with clear benefits for manufacturers, warehousing operations, and other industrial applications. Employers provide lift tables for a variety of tasks, including safer work positioning, line feeding, manual assembly, and even picking orders. Of course, no investment in equipment is justified without proving a return. Scissor lift tables lower operational costs... Continue Reading

  • OSHA Lockout Tagout Standards in the Forklift Battery Room

    OSHA lockout tagout standards are crucial protections for workers who use heavy machinery. According to one OSHA fact sheet, compliance with federal safety rules on “control of hazardous energy” stop 50,000 injuries from taking place every year. Even more importantly, they save an estimated 10 lives per month. Forklift battery rooms are a prime example of areas where lockout/tagout procedures... Continue Reading

  • How Warehouse Equipment Helps to Prevent Workplace Injuries in Winter Weather

    Advanced, ergonomic warehouse equipment is designed to do two things: Make work safer and boost productivity. The best material handling solutions accomplish both of these goals simultaneously, year-round. However, as the snow, sleet, and ice pile up on our docks and in our yards, there’s even greater reason to rely on mechanical assistance for warehouse workers. Extreme weather has all... Continue Reading

  • Moving Construction Materials to Upper Stories without an Elevator

    It’s exceedingly common for construction crews to move materials, tools, and equipment to upper floors, both in new constructions and rehab projects. Between January and June 2017, for instance, the average number of floors in a U.S. residential home was 2.12. Meanwhile, the floor space in commercial buildings has grown by 70 percent since 1979, and much of that extra... Continue Reading

  • Safety and Health Programs for Electrical Contractors: Preliminary Research

    Electrical contractors may have been working in the field for decades, remaining injury-free the whole time. They might go on to train their staff in the common-sense protections that have kept them safe through countless installations. But despite this admirable preparation, employees can still be injured on the job. In 2016, for instance, workers sustained more than 1,600 electrical injuries... Continue Reading

  • Three Parts of an Effective Workplace Safety Program, According to OSHA

    How effective is your existing workplace safety program? According to statistics from the Occupational Safety and Health Administration, U.S. businesses are headed in the right direction. The incidence rate of workplace injuries and illnesses was 10.9 per 100 in 1972; by 2017, it had plummeted to 2.8 per 100 workers. In 1970, 38 workers lost their lives to occupational hazards... Continue Reading

  • Do OSHA Regulations Apply to Independent Contractors?

    In a 2001 standard interpretation letter, Russell Swanson, then-director of OSHA’s Directorate of Construction, made it clear that self-employed workers are not subject to OSHA’s construction safety standards. “If a construction worker is truly self-employed — is not an employee — and has no employees working for him or her, OSHA has no authority to require that individual to abide by OSHA construction requirements,” Swanson wrote. That seems simple enough. After all, the construction safety standards devised and enforced by the Occupational Safety and Health Administration were built to protect employees. Independent contractors aren’t employees, as any tax professional will tell you. But what about subcontractors working under a general contractor? What about equal partners on the same job site?... Continue Reading

  • National Forklift Safety Day 2019: What It Is and Why It Matters

    June 11, 2019 is the sixth annual National Forklift Safety Day. The Industrial Truck Association, the top trade organization for lift truck manufacturers, organizes this yearly industry event. The stated goal is to bring together forklift manufacturers, dealers, end users, and government regulators to raise awareness of crucial safety issues surrounding the use of forklifts. After all, everyone involved in... Continue Reading

  • Electrician Safety in the Forklift Battery Room

    The unique power demands of forklift battery rooms create singular electrical hazards. Electricians can’t simply cut power to the system and proceed without caution; batteries remain energized even when separated from charging systems. Additionally, unless the battery room was designed with working clearance and guarding around all live components, it can be a particularly dangerous place for workers to enter.... Continue Reading

  • Safety at the Electrical Supply Warehouse

    We spend a lot of time discussing electrical safety at the jobsite, in the home, and even in schools. But what about safety programs for the workers who make electrical systems possible? Long before electricians begin to observe their strict lockout/tagout protocols or double-check the NEC, the electrical-material supply chain is hard at work, manufacturing, storing, shipping, and distributing the... Continue Reading

  • Ergonomics for Electrical Workers

    Some electricians deride the term “ergonomics” as a meaningless buzzword, pointing out that marketers use it to describe everything from wire strippers to work boots. Other electrical contractors are always up to their elbows in the latest biomechanical research, looking for ways to save their lower backs. Either way, the fact is that ergonomics can help create a safer, more... Continue Reading

  • Are OSHA Regulations the Same as Laws?

    Most employers in the U.S. are familiar with the Occupational Safety and Health Administration, or, as it’s better known, OSHA. They must adhere to OSHA regulations to avoid costly fines and other penalties. But what exactly is an OSHA regulation? How do standards differ from laws? Every citizen must obey the law, but are there occasions or circumstances that make... Continue Reading

  • Balancing Wellness and Efficiency in the Physical Plant

    Physical plant managers at universities must maintain an efficient workforce, but that can’t be accomplished without adequate wellness programs that also keep workers healthy. In that sense, the university physical plant department occupies a meeting point between the principles of both hard and soft facilities management. Managers must consider infrastructure, equipment, and the valuable employees who use that equipment to keep facilities clean and well-maintained. On the productivity side, injured workers can’t do their jobs. From the human perspective, jobs should never contribute to illness or injury. Improving workplace ergonomics accomplishes both goals, and often at a limited cost to employers. That’s why the California Division of Occupational Safety and Health (Cal/OSHA), the state’s occupational health program, published a pamphlet... Continue Reading

  • OSHA for Construction Welders: Storing Gas Cylinders

    Gas cylinders present obvious dangers for welders, but fortunately, proper equipment — and strict adherence to OSHA guidelines — can mitigate the risks. Whether you’re working with gas cylinders for the first time or you’re simply looking to ensure full compliance in your facility, this overview should help you understand OSHA requirements for storing gas cylinders safely. The good news... Continue Reading

  • Construction Ergonomics: Safety Solutions for Overhead Work

    The right construction ergonomics program can prevent costly injuries, improve staff morale, and boost productivity. But different tasks create different ergonomic risks. Workers who spend most of the shift with arms raised and necks tilted back — while installing conduit, ducting, or overhead lighting, for instance — may develop any number of musculoskeletal disorders. Here are a few tips for... Continue Reading

  • The Electrician’s Guide to Careers in Construction Month

    October is Careers in Construction Month, a yearly promotion led by the National Association of Home Builders (NAHB). The event is meant to spread awareness about construction trades, including electricians — a worthwhile effort, given this age of labor shortages in the construction trades. So how can construction electricians participate in this industry event? Here are just a few ideas... Continue Reading

  • Building a Culture of Electrical Safety in the Construction Industry

    Electrical safety in the construction industry has been studied, argued over, and refined since Thomas Edison started burying copper wires beneath the streets of Manhattan in 1882. From the National Fire Protection Association (NFPA) — which publishes NFPA 70, otherwise known as the National Electrical Code (NEC) — to the Occupational Safety and Health Administration (OSHA), all sorts of safety organization offer important insights into electrical safety. No matter how well a construction electrician understands the NEC or OSHA regulations, though, the key to keeping every employee safe on every jobsite is to build a culture of safety into every workplace task — especially for those who install electrical systems. Safety cultures start at the top. Everyone in a leadership... Continue Reading

  • Preparing the Shipping/Receiving Area for DC Peak Season

    The holiday peak season for distribution centers encompasses both shipping and receiving, making this area a potential efficiency bottleneck. Every DC manager needs a plan for scaling up outbound orders while simultaneously processing returns. The good news is that the elements of this plan don’t need to be expensive or difficult. We’ve already looked at a few strategies for preparing... Continue Reading

  • Making the Most of Automotive Plant Shutdown

    Automakers and other manufacturers use summer shutdowns to perform vital tasks to keep operations running smoothly. While these lulls in output can be expensive — after all, factories are not only stopping production but spending big money on improvements — they can also increase productivity. And when management takes time to carefully plan a plant turnaround, they can reap even... Continue Reading

  • OSHA on Forklift Battery Changing Stations and Workplace Safety

    The Occupational Safety and Health Administration (OSHA) addresses industrial battery changing in Parts 1910 and 1926. More specifically, 29 CFR 1910.178(g) and 29 CFR 1910.305(j)(7) address changing and storage of industrial batteries while 29 CFR 1926.441 lists required safety measures during charging. Here’s a summary of the federal code. The Battery-Changing Procedure The change-out itself can be a dangerous process... Continue Reading

  • OSHA Standards for Sheet Metal Storage at Shops and Warehouses

    Sheet metal isn’t always the simplest material to work with, but choosing the right type of storage can set you up for a safer, more successful material handling environment at the shop or warehouse. While the Occupational Safety and Health Administration (OSHA) hasn’t written a regulation that refers to sheet metal storage in specific, the standards do offer clues. Here... Continue Reading

  • Sheet Metal Handling at the Jobsite

    Sheet metal handling entails major ergonomic risks when appropriate precautions are not taken. Working in extreme temperatures, placing continuous pressure on the hands, lifting parts with awkward shapes and sizes, and strenuous working positions are all common ergonomic risks on a job site. To protect against these hazards, here are some important tips from the Cal/OSHA Consultation Service. Take a... Continue Reading

  • Skilled Labor Shortages in Manufacturing: Doing More with Fewer Employees

    There’s a skilled labor shortage in manufacturing and it’s likely to get worse before it gets better. Deloitte and the Manufacturing Institute teamed up for a study of the industry in 2015. They found that over the next decade, manufacturing companies will need 3.4 million workers — but will have a 2 million-worker shortfall. This precipitous drop in skilled talent... Continue Reading

  • Forklift Work Platforms for Safely Performing Overhead Tasks

    Without Forklift Work Platforms, performing overhead tasks in warehouses is dangerous business. A cursory glance at a Bureau of Labor Statistics (BLS) fact sheet is enough to make a warehouse manager wonder, “What can I do to protect my workers?” That’s where heavy-duty safety equipment like Forklift Work Platforms come in. These dedicated personnel-lifting devices can make overhead tasks, like... Continue Reading

  • Park & Charge Technology for Electric Forklifts: Required Support Equipment

    There is a lively debate between proponents of conventional forklift battery charging and those of fast charging, or park & charge, technology. As with any competing technology, there’s no easy answer about which system is superior. Different fleets have different needs, and that means either type of technology could be a better fit. That said, here are some of the... Continue Reading

  • Safety Requirements for the Forklift Battery Room: Back to Basics

    There are two very important reasons to maintain a safe battery room — to protect employees and to comply with federal and local regulations. Heavy-duty, ergonomic battery-changing equipment with abundant safety features helps every operation using electric forklifts to accomplish both these goals at the same time. The Occupational Safety and Health Administration (OSHA) gives both general and specific guidance... Continue Reading

  • OSHA Guidelines for Forklift Traffic on Dock Ramps and Yard Ramps

    Loading ramps can be perilous places for forklift operation. So it’s no surprise that the Occupational Safety & Health Administration (OSHA) has quite a bit to say on the topic. Much of their advice is common sense, but it never hurts to have a refresher and a checklist of requirements for investing in dock ramps. Some of the more general... Continue Reading

  • Customize Shipping Room Desks to Optimize Shipping/Receiving Tasks

    Workstations make a difference, and standard, off-the-shelf shipping room desks could be cutting into your productivity in more ways than one. People think of ergonomic improvements in the workplace as benefitting the employees. While that’s undeniably true, that doesn’t mean that employers don’t benefit as well—and we’re not just talking about reductions in sick days and injuries. By eliminating the... Continue Reading

  • How Warehouse Ergonomics Can Help You Cope with Labor Shortages

    The logistics and warehousing industries are facing substantial labor shortages. A 2015 study presented at the Council of Supply Chain Management Professionals (CSCMP) conference showed issues with labor availability throughout the sectors; however, the CSCMP’s 2018 survey noted that the vast majority of 3PL professionals agreed upon an increased need “to respond to customers more quickly and with complete, accurate,... Continue Reading

  • Earthquake Preparedness in the Warehousing Industry

    Because of their unpredictable nature and powerful tremors, earthquakes pose a unique threat to the warehousing industry. These two qualities make it difficult to evacuate a warehouse without risking injury from toppling racks or falling merchandise. Earthquakes will always pose a danger to people inside buildings. But there are still relatively inexpensive steps warehouse managers can take to reduce injury... Continue Reading

  • Customize Order Picking Carts for Unique Applications

    Order Picking Carts (OPC) from BHS provide simple material handling for order picking and other industrial tasks. However, sometimes clients need special modifications of these heavy-duty steel carts in order to meet a unique workplace challenge. That’s why BHS offers full customization for OPCs. Engineers at BHS design carts from the ground up to fit into highly specific applications at... Continue Reading

  • Ergonomic Hazards in the Forklift Battery Room: Problems and Solutions

    Addressing major hazards in the battery room like fires, explosions, and acid burns can lead some managers to neglect the smaller ergonomic issues. Unfortunately, these small issues can also become big problems when left unaddressed. Luckily, common-sense precautions allow battery-room managers to protect employees from both kinds of risk. Here are some straightforward ways to address recurrent ergonomic issues in... Continue Reading

  • Material Handling Ergonomics: Using the “Golden Zone” for Safer Lifting

    Warehouse managers often focus on equipment solutions to ergonomics issues. And while there’s good reason to invest in assistive lifting equipment, there are cheaper and easier ways to get big returns. The number one way? Teach workers to lift in the ergonomic “golden zone.” The Dangers of Poor Lifting Technique The Bureau of Labor Statistics (BLS) reports that in 2015,... Continue Reading

  • How Better Warehouse Ergonomics Improves Productivity

    In the not-so-distant past, managers viewed warehouse ergonomics as mostly a matter of worker comfort—it was a nice thing to provide, but not a necessity. And while comfort is certainly one element of ergonomics, it is just one of many benefits of safer and more efficient processes. A more essential and frequently overlooked advantage to good ergonomics is improved productivity.... Continue Reading

  • Warehouse Ergonomics: Order Picking and Pallet Building Safety Tips

    October is National Ergonomics Month, and in honor of this yearly reminder to match “the work to the worker,” we’re reviewing two of the most common tasks in the distribution warehouse: order picking and pallet building. Both of these jobs traditionally contribute to the risk of musculoskeletal disorders such as strains, sprains, and pulled muscles. The reasons for this are... Continue Reading

  • Electrician Safety in Cold Outdoor Environments

    Electrical contractors can’t simply pack up and wait out the winter weather; eventually, electricians just have to work in the cold. Extreme temperatures create special hazards, especially for electricians, and staying safe in the depths of winter requires special efforts on the part of employers and employees alike. The Occupational Safety and Health Association breaks down their safety rules for... Continue Reading

  • Stacking Pallets: OSHA Regulations

    Stacking empty pallets saves space and removes tripping and collision hazards from warehouse floors. But if workers stack pallets carelessly or overly high, they could be creating an even bigger hazard. To figure out the best practices for pallet stacking, let’s take a look at what OSHA and other regulators have to say. OSHA addresses stacks of items, including pallets,... Continue Reading

  • Ergonomics and Pallet Building: Problems and Solutions

    Rising worker’s compensation claims and an aging workforce responsible for pallet building tasks are causing warehouse managers to rethink their processes. Add in the fact that industry experts project the use of pallets to increase through 2019, and you can see why it’s necessary to reevaluate the pallet building and unloading process. Even if warehouse managers didn’t care about productivity... Continue Reading

  • Forklift Work Platforms, Forklift Man Baskets, and OSHA Compliance

    There’s an inherent risk in elevating staff using a forklift work platform, even using a forklift man basket. Given the risk, it’s no surprise that the Occupational Safety and Health Administration has quite a bit to say on the matter. In fact, at one point the federal agency even discussed banning the use of forklifts as a support for work... Continue Reading

  • Differences Between OSHA and NIOSH (And How They Work Together)

    Love it or hate it, every warehouse manager knows what OSHA does(OSHA stands for Occupational Safety and Health Administration). But OSHA isn’t the only federal organization dedicated to preserving the health of American workers. There’s also the National Institute for Occupational Safety and Health (NIOSH). So what’s the difference between OSHA and NIOSH? Why does the United States need two... Continue Reading

  • Efficient Forklift Battery Watering Without Single Point Systems

    Integrated Watering Systems are the gold standard for watering forklift batteries. For industrial operations that have the means to install them, these automated watering systems are a great investment. But what about the many, many facilities that aren’t ready to move to a single point system? In 2015, industry publication Modern Materials Handling reported that 70 percent of North American... Continue Reading

  • Ergonomic Safety Standards for Manual Material Handling: A Global Phenomenon

    The United States is unique among industrialized nations in its approach to ergonomics legislation. Many employers abroad are legally compelled to protect workers from the risks of injury associated with manual material handling. Although, in the U.S., the Occupational Safety and Health Administration (OSHA) is left to correct the most egregious ergonomic violations with the General Duty Clause of the... Continue Reading

  • OSHA Requirements for Testing Industrial Lifting Equipment

    You can’t leave anything to chance in an industrial setting. The material handling equipment you need to keep shipments moving in a warehouse, or to send raw materials down the line in a manufacturing facility, has to be tested before it’s put into daily use. That’s not just common sense; it’s also the law. It might not surprise you to... Continue Reading

  • How Forklift Battery Handling Equipment Helps to Meet Federal Safety Regulations

    There are a couple of basic regulatory safety issues to keep in mind when you outfit your battery room. OSHA regulations require a “conveyor, overhead hoist, or equivalent material handling equipment” to assist staff in changing forklift batteries. The reasoning is plain: Forklift batteries are heavy. Without the proper mechanical assistance, staff members are at a high risk of workplace... Continue Reading

  • Regulating Hydrogen in the Battery Room

    The most dangerous thing in your battery room isn’t sulfuric acid. It isn’t even forklift batteries themselves, despite their crushing weight. The truly hazardous byproduct of charging batteries is invisible, tasteless, and odorless. It is lighter than air. And even a relatively small volume of it can cause a serious explosion. We’re talking, of courses, about hydrogen. Battery charging areas... Continue Reading

  • Designing a Better Forklift Battery Room

    So you’ve decided you need a new battery room. Maybe your current battery charging area is outdated, or perhaps your fleet is just now large enough to justify the expense. Regardless of the reason, your new battery room’s success depends on a great plan — from choosing the ideal location to optimizing equipment. Battery room planning tools from BHS help... Continue Reading

  • Washing Forklift Batteries and the Law: What You Need to Know

    Washing forklift batteries is a simple maintenance task, but like so many warehouse operations, this activity is subject to serious legal regulations. Don’t let that scare you away from the job; washes extend the operating life of your batteries and lift trucks, plus they keep your workplace safer. But it’s crucial that you obey the law when you wash batteries.... Continue Reading

  • Using Battery Wash Equipment to Optimize the Washing Process

    You know you have to wash your forklift batteries, but what’s the best way to go about it? The right gear can save your operation time and money, while preventing costly accidents. Here are a few guidelines for creating a battery wash procedure that’s simple, effective, and affordable. For optimal safety and efficiency, choose an automated solution. Washing forklift batteries... Continue Reading

  • Safety Tips for Washing Forklift Batteries

    If you want to keep your forklifts running at peak efficiency, you must wash your batteries. But washing forklift batteries isn’t without its challenges. The runoff from the process is full of acid traces and heavy metals that aren’t safe for your employees. Luckily, there are some simple solutions to increase safety during battery washes. By following these tips, you... Continue Reading

  • 5 Pieces of Essential Safety Equipment for Battery Charging Areas

    While forklift batteries present some challenges, they are extremely safe when paired with appropriate safety equipment and well-trained personnel. In fact, with some planning, the process of changing and charging lift truck batteries can be as safe as filling a car’s gas tank. Battery room hazards are usually related to four specific issues: the great weight of the batteries, the... Continue Reading

  • OSHA Standards in the Battery Room — Part Four: Construction Industry Standards

    Comparing Battery Handling Regulations for General Industry and Construction In the previous two posts, we provided a basic introduction to OSHA regulations for battery rooms in general industries. This post will examine OSHA standard 1926.441, which addresses batteries and battery charging in the construction industry. The relationship between the battery handling regulations in standards 1910 and 1926 is complex. In... Continue Reading

  • OSHA Standards in the Battery Room — Part Three: The Rest of OSHA 1910

    OSHA’s Rules on Safety Equipment in Battery Changing Areas In our previous post, we discussed the OSHA standards that refer specifically to changing and charging batteries for powered industrial trucks: 29 CFR 1910.178(g). While this code forms the core of the OSHA requirements for battery handling, safety regulations from other parts of the Occupational Safety and Health Standards for general... Continue Reading

  • OSHA Standards in the Battery Room — Part Two: OSHA 1910.178(g)

    Interpreting OSHA General Industry Regulations for Safe Battery Handling Regulations are a big part of running your facility, and regardless of your industry, OSHA guidelines are especially important. In this blog, we’ll take a look at these detailed (and occasionally confusing) guidelines and try to provide a general overview. Remember, if you need to ensure compliance, you may need to... Continue Reading

  • OSHA Standards in the Battery Room — Part One: Introduction to OSHA Regulations

    Are you using lift trucks safely? Warehousing operations in the United States are legally bound to protect workers from unsafe conditions, as defined by The Occupational Safety and Health Administration (OSHA). While OSHA standards dictate workplace safety practices in all aspects of the warehousing industry, few areas are more impacted by these safety regulations than the battery room. Oversights in... Continue Reading