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Ergonomics and Back Pain: Creating a Safer Material Handling Environment
Lifting, carrying, and repositioning materials is fundamental to many jobs. It’s the whole job for many workers in warehousing, construction, and manufacturing. And this basic task, without which industrial work cannot proceed, is hard on the human body—particularly the back, where force from upper body movements comes to rest. The good news is that employers can take steps to improve... Continue Reading
Construction
Workers in the construction industry face a disproportionately high risk of developing musculoskeletal disorders. Learn about ergonomic strategies and material handling solutions that can remove hazards while boosting productivity at the construction site.
Topics
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Choosing Metal Sheet Storage Systems: A Guide for Warehouse Operators
Sheet metal isn’t the easiest material to work with. It’s bulky, heavy, and lined with sharp edges. It’s hard to grip, which leads to a heightened risk of musculoskeletal injury during manual handling. Metal also conducts both heat and electricity, adding more hazards to contact between sheets and workers. To safely handle sheet metal at shops and warehouses, employers must... Continue Reading
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The Great Resignation, a Technician Shortage, and Tips to Help Industry Respond
One of the lingering effects of a pandemic economy is a labor shortage so pervasive it has its own name: The Great Resignation. As recently as February 2022, there were more than 11 million jobs open in the United States, figures that outpaced economist predictions. A lot of coverage of the Great Resignation focuses on the service economy, where employers... Continue Reading
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Temporary Wiring: OSHA Rules for the Construction Industry
Electric hand tools. Lights. Building information modeling (BIM) systems. You need them all for a construction job, and they all require power — electrical power in spaces that may not yet have permanent wiring in place. Temporary wiring is the solution. Most construction sites depend on some form of temporary wiring, to be removed on completion of the job. Building... Continue Reading
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Manhole Openers and Ergonomics for Utility Workers
Manhole covers can weigh from 90 to 250 pounds or more, which is essential for ensuring safety: Heavy materials like cast iron and concrete are less susceptible to damage or accidental displacement. However, when workers need to move manhole covers, they often undertake the task without specialized equipment — which creates a serious ergonomic hazard. While the Occupational Health and... Continue Reading
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HDPE Conduit Installation: 3 Tips for Faster, Safer Conduit Pulls
Originally, HDPE pipes were developed to carry water in municipal systems and industrial facilities—but in the 50-plus years since this material was developed, HDPE conduit has also become a valuable ducting option for telecommunications and electrical cables in outdoor, underground applications. That makes HDPE conduit a valuable material for utility and infrastructure electricians as well as plumbing installers. So what... Continue Reading
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Construction E-Commerce: Contractor Preferences for Omnichannel Sales
As e-commerce continues to grow across verticals, construction contractors have begun to expect it from their distributors, too. In one survey from HMI Performance Incentives, 75 percent of contractors in the electrical, building, plumbing, HVAC, landscaping, and roofing industries said they bought at least some of their materials online. Perhaps more alarmingly for traditional distributors, 66 percent said they patronized... Continue Reading
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Installing Data Cable: Wire Spool Turntables, Jack Stands, or Reel Rollers?
Electricians who install low-voltage wiring face two material handling challenges to handle at once: First, they have to move data reels throughout the facility. Then they have to pull the cable. For the second of these challenges, installers have a choice between wire spool turntables, reel rollers, or traditional jack stands. But which provides the greatest benefits, in terms of... Continue Reading
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Cable Reeling Equipment: What It Is and Why It Matters
Electrical wholesalers are always looking for ways to fill cable and wire orders faster and with less risk to workers. And while cable reeling equipment has come a long way since the days of hand-cranked reeling machines, it’s still highly varied, without the sort of industry standardization we see with, say, the industrial truck market. The Occupational Safety and Health... Continue Reading
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OSHA 1926.441: What to Know About OSHA’s Standard for Battery Charging in Construction
The Occupational Safety and Health Administration (OSHA) standards address battery charging areas in the construction industry in OSHA 1926.441, a rule on “batteries and battery charging.” For the same topic in general industry (as opposed to construction alone), the relavent standard is OSHA 1910.178(g), which we’ve covered extensively — here, for instance. Compared to the battery room standards for general... Continue Reading
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Reel Jack Stands and How to Handle Cable Reels Without Them
Are reel jack stands necessary? Reel jack stands are the prevalent technology used for cable pulls, and for good reason. They’re relatively economical, easy enough to handle, and they usually get the job done. Electricians position stands beneath the reel, jack the reel hooks upward to clear the ground, and pull. But in this era of technological revolution, is this... Continue Reading
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5 Parcel Locker Uses for Industrial Distributors
Electronic parcel lockers are all around us, whether we’ve started using them or not. With the rise of e-commerce, many consumers are looking for a secure, convenient pickup location for their orders. The parcel locker fills that niche. These units are much more than simple secure storage. They provide a simple way for recipients to pick up orders 24/7, without... Continue Reading
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What Is a Parcel Locker and How Can It Help Your Business?
Parcel lockers are bulkstorage units with multiple lockable compartments, designed to facilitate delivery and collection of orders at any time of the day or night. This 24/7 accessibility makes parcel lockers a powerful tool in an era of increasing e-commerce. A customer can order an item online, for instance, and travel to a nearby parcel locker to retrieve their order.... Continue Reading
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How BIM-Generated Electrical Materials Lists Keep Winter Construction Projects on Schedule
Before the advent of Building Information Modeling, electrical contractors built their electrical materials lists by hand. It was a common practice to overshoot just a little to prevent delays on an important construction project. But even with these safety adjustments, minor errors could quickly lead to headaches for electrical distributors. Like most supply chain issues, this problem is exacerbated by... Continue Reading
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Takeaways from the Electrical Wholesaling 2019 Top 200 Electrical Distributors Report
Late in August, 2019, the trade publication Electrical Wholesaling released its 2019 Top 200 Electrical Distributors report. In addition to naming the biggest suppliers in the field, this report covers product launches, company news, and analysis of the market in general. With all these details, there’s plenty of actionable data in this year’s Top 200 report. We combed through the... Continue Reading
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Moving Construction Materials to Upper Stories without an Elevator
It’s exceedingly common for construction crews to move materials, tools, and equipment to upper floors, both in new constructions and rehab projects. Between January and June 2017, for instance, the average number of floors in a U.S. residential home was 2.12. Meanwhile, the floor space in commercial buildings has grown by 70 percent since 1979, and much of that extra... Continue Reading
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Material Handling Costs in Electrical Construction and How to Lower Them
One major study on material handling in electrical contracting came up with a shocking statistic: Around 40 percent of the work electricians do in the construction industry is consumed by material handling. Not cable pulls, installing conduit, or wiring light fixtures: simply moving materials around the work site. Even highly trained, highly paid union contractors end up spending nearly half... Continue Reading
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Safety and Health Programs for Electrical Contractors: Preliminary Research
Electrical contractors may have been working in the field for decades, remaining injury-free the whole time. They might go on to train their staff in the common-sense protections that have kept them safe through countless installations. But despite this admirable preparation, employees can still be injured on the job. In 2016, for instance, workers sustained more than 1,600 electrical injuries... Continue Reading
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What’s New at the 2019 NECA Convention in Las Vegas?
If you attended last year’s NECA convention, hosted in Philadelphia by the National Electrical Contractors Association, you already know that the event is on an upward trajectory. Between 2014 and 2017, just over 6,000 people attended each year. In 2018, the number of participants exploded to over 10,000! If anything, NECA 2019 promises to be even bigger. So what can... Continue Reading
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Store Electrical Materials for Easy Access at Job Sites
Where do you store electrical materials during a construction project? As just one contractor sharing space with all the other trades, electrical firms can quickly run into storage limitations. Add to that the challenge of sharing elevators, navigating narrow aisles, and the multiple trips usually required, and the scope of the material-handling challenge becomes apparent. You don’t want access to... Continue Reading
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Do OSHA Regulations Apply to Independent Contractors?
In a 2001 standard interpretation letter, Russell Swanson, then-director of OSHA’s Directorate of Construction, made it clear that self-employed workers are not subject to OSHA’s construction safety standards. “If a construction worker is truly self-employed — is not an employee — and has no employees working for him or her, OSHA has no authority to require that individual to abide by OSHA construction requirements,” Swanson wrote. That seems simple enough. After all, the construction safety standards devised and enforced by the Occupational Safety and Health Administration were built to protect employees. Independent contractors aren’t employees, as any tax professional will tell you. But what about subcontractors working under a general contractor? What about equal partners on the same job site?... Continue Reading
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Why You Should Always Keep Electrical Materials Off the Floor
During the course of a long, complex electrical installation, the fastest, easiest way to store tools and building materials is to pile them up on the floor. It may be messy, but you can’t argue with the efficiency…or can you? In fact, stacks of conduit, connectors, circuit breakers, light fixtures, and other electrical products may do more harm than you... Continue Reading
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Workplace Electrical Safety: Setting a Baseline with Injury Statistics
In honor of National Electrical Safety Month, we’re looking at electrical safety in the workplace throughout May. We’ll start with an examination of the current state of electrical safety, particularly as it relates to those most exposed to the risks: construction electricians themselves. You can’t figure out where you’re going until you know where you are, after all. In the... Continue Reading
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Gantry Crane Disconnect: Compliance With the National Electrical Code (NEC)
Construction electricians are occasionally called upon to install a gantry crane system. The National Electrical Code provides specific rules for such an installation in Article 610, but gantries differ from other electrical installations in one particularly surprising way. Specifically, we’re talking about disconnecting means for the power supply. The NEC is pretty clear on the subject as it pertains to... Continue Reading
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Electric Forklifts at Construction Material Warehouses
Construction professionals are probably familiar with gas-powered rough-terrain forklifts, but electric counterbalance lift trucks are often the best option for indoor applications like a firm’s materials warehouse. Electric forklifts offer many advantages over the construction industry’s standard rough-terrain lift truck, at least when operating in a strict material-handling capacity on warehouse floors designed for such traffic. The benefits of going... Continue Reading
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OSHA for Construction Welders: Storing Gas Cylinders
Gas cylinders present obvious dangers for welders, but fortunately, proper equipment — and strict adherence to OSHA guidelines — can mitigate the risks. Whether you’re working with gas cylinders for the first time or you’re simply looking to ensure full compliance in your facility, this overview should help you understand OSHA requirements for storing gas cylinders safely. The good news... Continue Reading
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Rising Construction Material Prices: Tips for Electrical Contractors
Market forces have aligned to create rising construction material prices, and electrical contractors in the industry are faced with a dilemma: Do they pass those prices onto builders, and, ultimately, the customer? Or do they take the hit themselves? A handful of trends combine to create these price increases. There are the tariffs on steel and aluminum, of course. New... Continue Reading
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Government Contractors: Strategies for First Quarter Spending
The Fiscal Year 2018 ended on September 30. The traditional wisdom in the industry holds that the fourth quarter is by far the busiest for government contractors, and for the most part, that’s true. However, according to GSA Schedule sales figures, Q1 is nearly as active as Q4. In fact, the first quarter is a remarkable time to go for... Continue Reading
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Construction Ergonomics: Safety Solutions for Overhead Work
The right construction ergonomics program can prevent costly injuries, improve staff morale, and boost productivity. But different tasks create different ergonomic risks. Workers who spend most of the shift with arms raised and necks tilted back — while installing conduit, ducting, or overhead lighting, for instance — may develop any number of musculoskeletal disorders. Here are a few tips for... Continue Reading
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The Electrician’s Guide to Careers in Construction Month
October is Careers in Construction Month, a yearly promotion led by the National Association of Home Builders (NAHB). The event is meant to spread awareness about construction trades, including electricians — a worthwhile effort, given this age of labor shortages in the construction trades. So how can construction electricians participate in this industry event? Here are just a few ideas... Continue Reading
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Electricians and Musculoskeletal Disorders: Common Symptoms and Prevention Tips
For electricians, musculoskeletal disorders remain a serious occupational hazard. Electrical installation teams aren’t alone with this risk; workers in most construction trades face a higher risk of work-related musculoskeletal disorders than those in other industries. Between 1992 and 2014, the rate of occupation-based musculoskeletal disorders remained higher in the construction industry than in all combined industries. This disproportionate rate of... Continue Reading
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Building a Culture of Electrical Safety in the Construction Industry
Electrical safety in the construction industry has been studied, argued over, and refined since Thomas Edison started burying copper wires beneath the streets of Manhattan in 1882. From the National Fire Protection Association (NFPA) — which publishes NFPA 70, otherwise known as the National Electrical Code (NEC) — to the Occupational Safety and Health Administration (OSHA), all sorts of safety organization offer important insights into electrical safety. No matter how well a construction electrician understands the NEC or OSHA regulations, though, the key to keeping every employee safe on every jobsite is to build a culture of safety into every workplace task — especially for those who install electrical systems. Safety cultures start at the top. Everyone in a leadership... Continue Reading
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Custom Paralleling Cable and Wire for the Commercial Construction Industry
Cable and wire dealers frequently offer custom paralleling as a value-added service. The benefits of wire-cutting and paralleling at the point-of-purchase do look pretty good: Custom-cut lengths prevent waste, and pre-paralleled combinations of product save time during installations. Given the volume of cable and wire involved in a large building — and the code-compliance and strict scheduling you’ll find working... Continue Reading
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Global Lighting Fixture Market Will See Sustained Growth Through 2025, Says Report
A major research firm has forecast continued growth for the global lighting fixture market through the year 2025. The growth is fueled by new installations, which are surging due to a variety of circumstances. The installation of energy-efficient LED lighting luminaires is a major driver in the growth. LED lighting luminaires offer a range of benefits over fluorescents and metal... Continue Reading
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Handling and Storing Construction Tools at High-Rise Building Sites
The hazards of working on high-rise construction projects have been well-documented. While self-climbing perimeter protection systems, or “cocoons,” protect workers from falls, there’s another safety risk that cocoons can’t eliminate: injuries involving construction tools. A safety guide from the California Division of Occupational Safety and Health offers a few rules to keep construction tools safe: Cal/OSHA requires employees to keep... Continue Reading
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The Easiest Way to Carry Drywall at Construction Sites
Ergonomics in the construction industry has come a long way, but there are still materials that present particular handling challenges. Large panels are among the most difficult to transport and install; there’s simply no easy way to grasp them. At least with windows and other plates of glass, you can use a vacuum lift. Moving drywall is another story. Even... Continue Reading
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OSHA Standards in the Battery Room — Part Four: Construction Industry Standards
Comparing Battery Handling Regulations for General Industry and Construction In the previous two posts, we provided a basic introduction to OSHA regulations for battery rooms in general industries. This post will examine OSHA standard 1926.441, which addresses batteries and battery charging in the construction industry. The relationship between the battery handling regulations in standards 1910 and 1926 is complex. In... Continue Reading