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Why A-Frame Gantries Are Best for Vertical Forklift Battery Extraction

A-frame Gantry Cranes are the safest and most efficient way to vertically remove forklift batteries from trucks. While it’s certainly possible to remove a battery from a forklift with a second lift truck, or even to use a modified hydraulic engine hoist to replace a forklift battery, only Gantries designed specifically for the unique working traits of forklift batteries can safely and efficiently complete forklift battery changes, shift after shift. That’s because a forklift battery room with an integrated Gantry Crane and Hardwood Battery Stations creates benefits that other technologies lack. These advantages include: A defined travel path. The great thing about forklifts is that they can go anywhere. When you’re lifting a 2,000-pound forklift battery, though, that advantage quickly…more

Customize Order Picking Carts for Unique Applications

Order Picking Carts (OPC) from BHS provide simple material handling for order picking and other industrial tasks. However, sometimes clients need special modifications of these heavy-duty steel carts in order to meet a unique workplace challenge. That’s why BHS offers full customization for OPCs. Engineers at BHS design carts from the ground up to fit into highly specific applications at the customer’s request. Unlike many providers of warehouse equipment, BHS strives to accommodate clients who need custom equipment. The manufacturing team at BHS constructs products to order at their 138,000 square-foot campus in St. Louis, Missouri. This gives them the freedom to customize products, including the Order Picking Cart, down to the invention of entirely new types of material handling…more

Ergonomic Hazards in the Forklift Battery Room: Problems and Solutions

Addressing major hazards in the battery room like fires, explosions, and acid burns can lead some managers to neglect the smaller ergonomic issues. Unfortunately, these small issues can also become big problems when left unaddressed. Luckily, common-sense precautions allow battery-room managers to protect employees from both kinds of risk. Here are some straightforward ways to address recurrent ergonomic issues in the battery room. Let machines do the hard work with battery-changing equipment. The most obvious ergonomic improvement managers can make to a battery room is using specialized equipment that makes changing forklift batteries easier. Outdated or inappropriate battery handling equipment can lead to back injuries from lifting and twisting. It also increases the chances of batteries falling, which can be…more

Material Handling Ergonomics: Using the “Golden Zone” for Safer Lifting

Warehouse managers often focus on equipment solutions to ergonomics issues. And while there’s good reason to invest in assistive lifting equipment, there are cheaper and easier ways to get big returns. The number one way? Teach workers to lift in the ergonomic “golden zone.” The Dangers of Poor Lifting Technique The Bureau of Labor Statistics (BLS) reports that in 2015, musculoskeletal disorders, such as sprains and strains caused by heavy lifting, made up 31 percent—356,910 individual cases—of all workplace injuries. The predictable and preventable nature of these injuries makes them an obvious target for managers looking to increase productivity. Reducing the number of musculoskeletal injuries is simple in theory but requires constant attention in practice. Here are some tips for…more

How Better Warehouse Ergonomics Improves Productivity

In the not-so-distant past, managers viewed warehouse ergonomics as mostly a matter of worker comfort—it was a nice thing to provide, but not a necessity. And while comfort is certainly one element of ergonomics, it is just one of many benefits of safer and more efficient processes. A more essential and frequently overlooked advantage to good ergonomics is improved productivity. Better ergonomics equals less bottlenecking. To those who have studied warehouse operations, there is a definite relationship between poor ergonomics and bottlenecks in processes. Jim Galante, chairman of the Ergonomic Assist Systems and Equipment (EASE) Council, talked to Modern Materials Handling about how removing bottlenecks frequently requires ergonomic solutions. “You almost can’t have one without the other since wasted motion,…more

Warehouse Ergonomics: Order Picking and Pallet Building Safety Tips

October is National Ergonomics Month, and in honor of this yearly reminder to match “the work to the worker,” we’re reviewing two of the most common tasks in the distribution warehouse: order picking and pallet building. Both of these jobs traditionally contribute to the risk of musculoskeletal disorders such as strains, sprains, and pulled muscles. The reasons for this are clear. Without the proper ergonomic training and the right equipment, both jobs require workers to reach, to stretch, to twist and bend and to repeat those actions again and again, hour after hour. Freight, stock, and material movers were among the top three occupations that had the highest number of injuries involving days away from work in 2015, reports the…more

Year-End Budget Planning: Invest in Electrical Equipment

As the year draws to a close, growing companies may find that they still have the budget for a capital investment or two. The end of the year is a great time to invest in new equipment to make the coming year more productive. Any operation that depends on electrical work, whether that’s in the construction industry, the electrical supply business, or for-hire electrical contracting, has a unique end-of-year opportunity to build an “electrical equipment wish list.” You might already have the tools you need to work to get by, but who couldn’t use a productivity boost? Here are a few pieces of electrical equipment that can make the job much easier for contractors as well as supply houses: Conduit…more

Forklift Battery Handling Equipment for the Coming Year’s Budget

Improved battery room configurations and new equipment can yield big gains in productivity and profitability. As the end of the year draws closer, managers of large forklift fleets consider placing an investment in this type of infrastructure in the coming year’s budget. BHS custom designs its battery handling equipment for safety, efficiency, and lifetime cost savings. A complete system can make battery change-outs, charging, and washing a seamless process that keeps lift trucks running with less downtime.  Even a single piece of well-chosen equipment can make a big difference in a battery room. Carts and carriages are fine for operations that only require one or two battery change-outs per day. A BHS Automatic Transfer Carriage accommodates up to 20 change-outs.…more

Electrician Safety in Cold Outdoor Environments

Electrical contractors can’t simply pack up and wait out the winter weather; eventually, electricians just have to work in the cold. Extreme temperatures create special hazards, especially for electricians, and staying safe in the depths of winter requires special efforts on the part of employers and employees alike. The Occupational Safety and Health Association breaks down their safety rules for working in cold and snow into three categories: plan, equip, and train. Here’s what that means for electricians working outside on a freezing Midwestern or Northern day: Employers should invest in engineering controls to help limit the risk. As you know if you’ve read any of our previous entries on ergonomics, “engineering controls” are the most powerful way to keep…more

Handling and Storing Construction Tools at High-Rise Building Sites

The hazards of working on high-rise construction projects have been well-documented. While self-climbing perimeter protection systems, or “cocoons,” protect workers from falls, there’s another safety risk that cocoons can’t eliminate: injuries involving construction tools. A safety guide from the California Division of Occupational Safety and Health offers a few rules to keep construction tools safe: Cal/OSHA requires employees to keep tools “clean and in good repair.” Staff must be trained and experienced in the use of a tool before using it. All powder-actuated tools must be kept in a lockable container, which must remain locked unless authorized personnel retrieve or replace a piece of equipment. Power-operated tools must be kept away from moisture and wetness. While some of these rules…more