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Electric Forklift Fleet Costs Over Time

If this is the year you switch to an electric forklift fleet, costs are bound to be a major topic of conversation in your office. The expense of a capital investment like a forklift fleet can’t be limited to the purchase price alone, of course. You need to consider the future costs, as well, and those can be hard to foresee. When you’re planning an investment in electric forklifts, then, be sure to include the following factors into your calculation to ensure the best return on investment throughout the entire working life of your trucks: The sticker price of each lift truck. This is where you might start, but it’s far from the whole picture. In fact, trade journal Inbound…more

Choosing Between Mobile Battery Extractors, Automatic Transfer Carriages, Walkie Transfer Carriages, and Battery Transfer Carriages

Electric forklifts with side-access battery compartments offer the possibility for quick, safe change-outs with every shift — but you can only take advantage of this system with the right battery handling equipment. Choosing the ideal machine to safely extract and replace forklift batteries depends on the needs of your specific application, but how do you pick between similar types of battery extractors? For instance, if you’re looking for a single battery changing device for a smaller fleet — or a battery carriage that can function as a backup or portable battery handling in a large facility that already uses a dedicated Operator Aboard Battery Extractor System — take a look at four classes of BHS equipment in particular: the Automatic…more

BHS Mobile Showrooms Bring Warehouse and Battery Handling Equipment to You

Business owners know that their warehouses can only succeed with the right material handling and battery changing equipment, and they’ll definitely want firsthand experience with any potential investment before signing the deal. But what can these valued customers do when dealers don’t have a full line of products on hand in the immediate area? Thanks to BHS Mobile Showrooms, the answer is simple. All facility managers or dealers need to do is visit this page to schedule a visit from one or both of BHS, Inc.’s touring equipment trucks. This leading manufacturer of material handling products will send a complete collection of forklift battery handling or warehouse equipment, bringing the showroom floor directly to a customer’s facility or the dealer’s…more

Safety Requirements for the Forklift Battery Room: Back to Basics

There are two very important reasons to maintain a safe battery room — to protect employees and to comply with federal and local regulations. Heavy-duty, ergonomic battery-changing equipment with abundant safety features helps every operation using electric forklifts to accomplish both these goals at the same time. The Occupational Safety and Health Administration (OSHA) gives both general and specific guidance to battery room operators. The General Duty Clause of the OSH Act is the umbrella law that requires employers to “furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm.” That description is crucial but vague, so let’s look…more

Disposing of Wastewater Created by Washing Forklift Batteries

Maintaining a well-functioning lift-truck fleet requires washing batteries, and that process creates wastewater. The EPA classifies this dirty water as hazardous waste, and as such, it requires careful attention. Businesses in many other industries, such as metalworking and metal fabrication, die casting, truck wash centers, and more fall into the same boat. When operations create wastewater, they have three basic options. Pay a third-party provider to clean and dispose water. Invest in an on-site wastewater cleaner. Illegally dump wastewater into the sewer. The ethical and legal implications of the third choice make it a non-starter. Pollutants in battery wastewater include lead, copper, and other heavy metals that can contaminate drinking water and create a health risk for local residents. Other…more

Forklift Battery Maintenance During Peak Season

The holiday season is in full swing, and that means warehouses are working overtime to fulfill orders. While permanent staff and temporary workers put in extra hours, don’t forget that your equipment is working hard, too. To get the most out of it, a little preventive maintenance can go a long way. Washing Batteries Improves Forklift Performance It’s a bit of a conundrum. Optimal battery life and performance require taking batteries out of circulation to wash them occasionally. But during the peak order-filling season, managers need their lift trucks at full capacity, with every battery available. Luckily, the choice isn’t as hard as it sounds. Putting off battery washing can have many bad repercussions including: shortening the life of the…more

Why A-Frame Gantries Are Best for Vertical Forklift Battery Extraction

A-frame Gantry Cranes are the safest and most efficient way to vertically remove forklift batteries from trucks. While it’s certainly possible to remove a battery from a forklift with a second lift truck, or even to use a modified hydraulic engine hoist to replace a forklift battery, only Gantries designed specifically for the unique working traits of forklift batteries can safely and efficiently complete forklift battery changes, shift after shift. That’s because a forklift battery room with an integrated Gantry Crane and Hardwood Battery Stations creates benefits that other technologies lack. These advantages include: A defined travel path. The great thing about forklifts is that they can go anywhere. When you’re lifting a 2,000-pound forklift battery, though, that advantage quickly…more

Ergonomic Hazards in the Forklift Battery Room: Problems and Solutions

Addressing major hazards in the battery room like fires, explosions, and acid burns can lead some managers to neglect the smaller ergonomic issues. Unfortunately, these small issues can also become big problems when left unaddressed. Luckily, common-sense precautions allow battery-room managers to protect employees from both kinds of risk. Here are some straightforward ways to address recurrent ergonomic issues in the battery room. Let machines do the hard work with battery-changing equipment. The most obvious ergonomic improvement managers can make to a battery room is using specialized equipment that makes changing forklift batteries easier. Outdated or inappropriate battery handling equipment can lead to back injuries from lifting and twisting. It also increases the chances of batteries falling, which can be…more

Forklift Battery Handling Equipment for the Coming Year’s Budget

Improved battery room configurations and new equipment can yield big gains in productivity and profitability. As the end of the year draws closer, managers of large forklift fleets consider placing an investment in this type of infrastructure in the coming year’s budget. BHS custom designs its battery handling equipment for safety, efficiency, and lifetime cost savings. A complete system can make battery change-outs, charging, and washing a seamless process that keeps lift trucks running with less downtime.  Even a single piece of well-chosen equipment can make a big difference in a battery room. Carts and carriages are fine for operations that only require one or two battery change-outs per day. A BHS Automatic Transfer Carriage accommodates up to 20 change-outs.…more

Preventative Maintenance for AGV Batteries

Automatic guided vehicles (or automated guided vehicles, depending on who you ask) are touted as the future of material handling. They’re driverless forklifts or carts that follow paths through floor implants, pre-programmed routes, or by using cameras or laser guidance. As advanced as AGV technology has become in recent years, one thing about these devices will be familiar to anyone who has worked with traditional electric forklifts: the battery. Many AGVs use batteries that are very similar — even identical — to electric forklift batteries. Some may use NiCad, lithium ion, or even hydrogen fuel cell batteries, but AGVs that rely on counterbalance to lift loads overwhelmingly favor flooded lead-acid batteries. That’s why users of electric forklifts will already be…more