Home » Blog » Archive by category "Batteries"

Batteries

Disposing of Wastewater Created by Washing Forklift Batteries

Maintaining a well-functioning lift-truck fleet requires washing batteries, and that process creates wastewater. The EPA classifies this dirty water as hazardous waste, and as such, it requires careful attention. Businesses in many other industries, such as metalworking and metal fabrication, die casting, truck wash centers, and more fall into the same boat. When operations create wastewater, they have three basic options. Pay a third-party provider to clean and dispose water. Invest in an on-site wastewater cleaner. Illegally dump wastewater into the sewer. The ethical and legal implications of the third choice make it a non-starter. Pollutants in battery wastewater include lead, copper, and other heavy metals that can contaminate drinking water and create a health risk for local residents. Other…more

Forklift Battery Maintenance During Peak Season

The holiday season is in full swing, and that means warehouses are working overtime to fulfill orders. While permanent staff and temporary workers put in extra hours, don’t forget that your equipment is working hard, too. To get the most out of it, a little preventive maintenance can go a long way. Washing Batteries Improves Forklift Performance It’s a bit of a conundrum. Optimal battery life and performance require taking batteries out of circulation to wash them occasionally. But during the peak order-filling season, managers need their lift trucks at full capacity, with every battery available. Luckily, the choice isn’t as hard as it sounds. Putting off battery washing can have many bad repercussions including: shortening the life of the…more

Why A-Frame Gantries Are Best for Vertical Forklift Battery Extraction

A-frame Gantry Cranes are the safest and most efficient way to vertically remove forklift batteries from trucks. While it’s certainly possible to remove a battery from a forklift with a second lift truck, or even to use a modified hydraulic engine hoist to replace a forklift battery, only Gantries designed specifically for the unique working traits of forklift batteries can safely and efficiently complete forklift battery changes, shift after shift. That’s because a forklift battery room with an integrated Gantry Crane and Hardwood Battery Stations creates benefits that other technologies lack. These advantages include: A defined travel path. The great thing about forklifts is that they can go anywhere. When you’re lifting a 2,000-pound forklift battery, though, that advantage quickly…more

Ergonomic Hazards in the Forklift Battery Room: Problems and Solutions

Addressing major hazards in the battery room like fires, explosions, and acid burns can lead some managers to neglect the smaller ergonomic issues. Unfortunately, these small issues can also become big problems when left unaddressed. Luckily, common-sense precautions allow battery-room managers to protect employees from both kinds of risk. Here are some straightforward ways to address recurrent ergonomic issues in the battery room. Let machines do the hard work with battery-changing equipment. The most obvious ergonomic improvement managers can make to a battery room is using specialized equipment that makes changing forklift batteries easier. Outdated or inappropriate battery handling equipment can lead to back injuries from lifting and twisting. It also increases the chances of batteries falling, which can be…more

Forklift Battery Handling Equipment for the Coming Year’s Budget

Improved battery room configurations and new equipment can yield big gains in productivity and profitability. As the end of the year draws closer, managers of large forklift fleets consider placing an investment in this type of infrastructure in the coming year’s budget. BHS custom designs its battery handling equipment for safety, efficiency, and lifetime cost savings. A complete system can make battery change-outs, charging, and washing a seamless process that keeps lift trucks running with less downtime.  Even a single piece of well-chosen equipment can make a big difference in a battery room. Carts and carriages are fine for operations that only require one or two battery change-outs per day. A BHS Automatic Transfer Carriage accommodates up to 20 change-outs.…more

Preventative Maintenance for AGV Batteries

Automatic guided vehicles (or automated guided vehicles, depending on who you ask) are touted as the future of material handling. They’re driverless forklifts or carts that follow paths through floor implants, pre-programmed routes, or by using cameras or laser guidance. As advanced as AGV technology has become in recent years, one thing about these devices will be familiar to anyone who has worked with traditional electric forklifts: the battery. Many AGVs use batteries that are very similar — even identical — to electric forklift batteries. Some may use NiCad, lithium ion, or even hydrogen fuel cell batteries, but AGVs that rely on counterbalance to lift loads overwhelmingly favor flooded lead-acid batteries. That’s why users of electric forklifts will already be…more

Efficient Forklift Battery Watering Without Single Point Systems

Integrated Watering Systems are the gold standard for watering forklift batteries. For industrial operations that have the means to install them, these automated watering systems are a great investment. But what about the many, many facilities that aren’t ready to move to a single point system? In 2015, industry publication Modern Materials Handling reported that 70 percent of North American forklift users still water batteries by hand. Is there a way to keep forklift battery water levels perfectly within spec, without resorting to time-consuming and hazardous methods of watering batteries? Of course there is. You just need the right equipment. Here’s a rundown of everything you’ll need to water forklift batteries as safely and efficiently as possible — without investing…more

Developing a Forklift Battery Watering Strategy that Works

Ask any battery room operator how often to water forklift batteries and you’ll probably get one of two responses: “Check them once a week and water as necessary,” they’ll say. Or they might say, “That depends.” The second response is about as accurate as it is frustrating, which is to say, totally. The fact is, battery watering can be tricky to nail down. It’s a good idea to start with weekly checkups and go from there, but ultimately, establishing an ideal watering schedule will take some experimentation. Watch out for the three major efficiency killers when you’re figuring out your watering routine: Don’t overwater. This can cause damaging boil-overs during charges. Don’t underwater. When cells dry out, they lose capacity…more

Prevent Boil-Over with Forklift Battery Watering Tools

Forklift battery boil-over is sometimes accepted as a standard risk of battery room management, but overflow incidents are far from unavoidable. In fact, if your operation has encountered multiple boil-overs this year, you should evaluate your equipment and make sure that you’re adequately outfitted. Boil-overs are dangerous for workers — and expensive for facilities. When battery acid contacts a sealed floor, it quickly eats away at the seal, causing long-term damage that eventually necessitates floor replacement. As we’ve covered in other articles, battery rooms require perfectly flat and level floors, so repairs or replacement can be prohibitively expensive. Battery acid can also damage lift trucks and battery casings, so to safely operate your facility, you need to manage your risks.…more

Forklift Battery Watering: Striking the Right Balance

Watering forklift batteries can sometimes feel like a high-wire act. Add too much water and your risk of boil-over skyrockets; too little, and dry cell takes hold. Stray just a little in either direction, and you’ll find yourself plummeting into a financial pit. That’s because either of those outcomes will wreak havoc on battery life spans. To keep electrolyte levels perfect, establish a battery watering routine that will allow you to extract every drop of power out of your forklift batteries. Here are a few tips to get you started: Choose a battery watering system that matches your fleet size. Integrated Watering Systems are the gold standard of forklift battery watering devices. These automatic systems thread throughout your battery stands…more