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Should Manufacturers Replace Forklifts with Tugger Trains?

Manufacturers need to feed their lines, which requires a reliable material handling operation within the plant. Historically, material flow has depended almost entirely on forklifts. More recently, another type of industrial truck is showing up at assembly lines around the world. Whatever you call them — tuggers, tow tractors, tugger-cart systems, Warehouse Trailers — this new approach has plenty to… Continue Reading

National Forklift Safety Day 2019: What It Is and Why It Matters

June 11, 2019 is the sixth annual National Forklift Safety Day. The Industrial Truck Association, the top trade organization for lift truck manufacturers, organizes this yearly industry event. The stated goal is to bring together forklift manufacturers, dealers, end users, and government regulators to raise awareness of crucial safety issues surrounding the use of forklifts. After all, everyone involved in… Continue Reading

Forklift Ergonomics for Multi-Shift Facilities

Anyone who’s operated a lift truck for any length of time understands the importance of forklift ergonomics, and employers are following suit. Lift truck operators can lose steam as the shift wears on. A tired or uncomfortable operator is less productive than a fresh, well-rested worker. The good news is that forklift manufacturers are aware of the challenge. One product… Continue Reading

Electric Forklifts at Construction Material Warehouses

Construction professionals are probably familiar with gas-powered rough-terrain forklifts, but electric counterbalance lift trucks are often the best option for indoor applications like a firm’s materials warehouse. Electric forklifts offer many advantages over the construction industry’s standard rough-terrain lift truck, at least when operating in a strict material-handling capacity on warehouse floors designed for such traffic. The benefits of going… Continue Reading

Forklift Battery Management for Manufacturers

The manufacturing industry can’t operate without adequate material handling systems, and, inevitably, those systems include forklifts. From replenishment to handling pallets of raw goods and finished products, forklifts provide the muscle that keeps manufacturing lines running. It comes as something of a surprise, then, that manufacturing facilities don’t always apply the same engineering interventions that they use to keep lines… Continue Reading

Maintaining the Cold Chain: The Role of the Distributor

Food safety depends on maintaining the cold chain at every step, from producer to processor to foodservice operation to, eventually, the diner’s plate. In the United States, a handful of federal agencies regulate all the industries involved in taking food from farm to fork. These include the U.S. Department of Agriculture (USDA), the Food and Drug Administration (FDA), and even… Continue Reading

The 2018 Industrial Truck Association Meeting: Business Trends and ITA Approaches

The Industrial Truck Association (ITA) will host the 2018 ITA Annual Meeting September 26 through 29, at the Ponte Vedra Inn and Club in Ponte Vedra, Florida. The meeting arrives during a time of great disruption, as global trade rules are being rewritten. The ITA leadership chose an appropriate theme for this year’s meeting, considering these changes: Charting the Course…. Continue Reading

How Automotive Manufacturers Can Improve Material Flow Systems During Plant Shutdowns

Automotive manufacturers can’t push out the next big model without retooling plants, and that means periodic shutdowns at factories across the U.S. But while teams of workers busily upgrade assembly lines, plant managers also stay busy planning to move the entire operation forward. Disruptions of day-to-day plant operation create tremendous opportunities for improvement. This is especially true in the automotive… Continue Reading

Alternatives to Going Forklift-Free at Automotive Manufacturing Facilities

Automotive manufacturing facilities have long been at the forefront of lean manufacturing — after all, the practice was born out of Toyota’s process of continual improvement, or kaizen. But unlike some other sectors, many auto manufacturers are choosing not to go forklift-free to achieve their goals. That’s because automakers have discovered how to become leaner without sacrificing the muscle of… Continue Reading

Understanding the Forklift Stability Triangle

The forklift stability triangle is a fundamental concept that operators of counterbalanced lift trucks must understand. In order to maintain longitudinal, lateral, and dynamic stability, operators must be able to locate the center of gravity of a loaded truck and ensure that it falls within this imaginary triangle that spans the front axle to the center of the steer axle…. Continue Reading